Masonry Estimating Explained: From Material Takeoff to Final Bid

Home Blog Masonry Estimating Explained: From Material Takeoff to Final Bid
Masonry Estimating Explained: From Material Takeoff to Final Bid

Masonry estimating turns a set of drawings into a price. You measure net wall area and convert it into units of brick, block, mortar, grout and steel. Next, you add waste, price the material, and add labor hours from production rates. Then load the total with equipment, overhead, profit and escalation. The takeoff gives you quantities. The estimate gives you the cost. The bid is the final price you give to the client.

Bidding less because takeoffs take too long? Masonry estimating services handle the quantities, so you submit more bids without adding payroll.

What Does a Masonry Estimator Actually Do?

A masonry estimator prices scope, not just materials. Counting blocks is maybe 30% of the job. The rest is judgment about crew size, access, weather, waste and risk, then writing a scope letter that says exactly what is in and what is out.

The Mason Contractors Association of America (MCAA) publishes estimating and training resources for mason contractors, including the “manday cost” method most commercial masonry shops still use to price a tended, supervised mason instead of a bare wage.

What Are the Steps From Takeoff to Final Bid in Masonry Estimating?

There are eight steps, in this order. Skip one and the number is wrong.

Step What happens Output
1 Review drawings and specs Scope list, RFI list
2 Measure wall areas by type Net square feet
3 Convert area to units Brick, block, stone counts
4 Calculate mortar, grout, rebar, accessories Bags, cubic yards, LF, EA
5 Apply waste factors Order quantities
6 Price material with live supplier quotes Material cost
7 Apply production rates and crew costs Labor cost
8 Add equipment, overhead, profit, escalation Bid number

Steps 1 through 5 are the takeoff. Steps 6 through 8 are the estimate. Most losses come from step 7.

How Do You Take Off Quantities From the Drawings?

Start with the wall schedule, not the floor plan. A masonry takeoff is a measured list of every unit and accessory in the wall, sorted by wall type, so you can price material and labor separately for each type.

Do it in this order:

  1. List every wall type from the schedule. Note thickness, unit finish, grout spacing and rebar size.
  2. Measure gross length by height for each type, floor by floor.
  3. Deduct openings over 10 square feet only. Small openings cost more in cuts and jambs than the block they save.
  4. Count linear items separately like bond beams, lintels, control joints, flashing, sills, and caps.
  5. Count piece items such as anchors, ties, wall plates, weeps, and vents.
  6. Mark up the plans as you go so a second person can check your work.

Small shops run this in-house on Bluebeam or PlanSwift. Higher bid volume often moves to construction takeoff services that measure from plans and return quantity sheets on a per-project basis.

How Many Bricks, Blocks and Bags Do You Need Per 100 Square Feet?

Use these standard rates, then adjust for joint size and bond pattern.

Item Quantity per 100 SF of wall Notes
Modular brick, 3/8″ joint 675 units (6.75 per SF) Per BIA Technical Note 10
8x8x16 CMU 112.5 units (1.125 per SF) Nominal face = 0.89 SF
Mortar, brick veneer ~19 bags (80 lb premixed) About 35 bricks per bag
Mortar, CMU ~3.4 bags (80 lb premixed) About 3 bags per 100 blocks
Grout, 8″ CMU, all cells solid ~1.0 cubic yard Verify with your block producer
Grout, 8″ CMU, cells at 32″ o.c. ~0.3 cubic yard Rebar cells only
Ladder/truss joint reinforcement at 16″ o.c. 75 LF 0.75 LF per SF of wall
Brick veneer ties ~38 each 1 tie per 2.67 SF (IRC R703.8.4.1)
Weep holes 1 per 2.75 LF of base 33″ maximum spacing (IRC)

The Brick Industry Association’s Technical Note 10, Dimensioning and Estimating Brick Masonry is the reference table of nearly every U.S. brick manufacturer reprints.

Joint width changes everything. Tighten the joint to 1/4″, and modular coverage rises to 7.34 bricks per SF. Open it to 1/2″, and it drops to 6.40. That’s a 15% swing on the same wall.

A brick and block takeoff should always list units, mortar and accessories on separate lines. Bundling them hides errors and makes buyout impossible to check.

What Waste Factors Should You Add?

Add waste separately to each material. Do not use one waste percentage for the whole project.

Material Waste allowance Why
Face brick 5–10% BIA lists 5% as the minimum added at the jobsite
CMU 3–5% Fewer cuts, heavier units, less breakage
Natural stone 10–15% Sorting, culling, color matching
Mortar 15–25% Board waste, mixer loss, cleanup
Grout 5–10% Pump loss, over-pour into cells
Rebar 5–10% Lap splices and cut lengths

Mortar waste is the one people underestimate. BIA Technical Note 10 puts the normal allowance at 15% to 25%, separate from unit breakage. On a wall with many cuts, hard access, or a long haul from the mixer, use the top of every range.

How Do You Price Masonry Labor Without Guessing?

Labor is usually 40% to 60% of a masonry bid, so this is where bids are won and lost. Price it in units laid per mason per 8-hour day, then convert to crew days.

Typical commercial production rates per mason, per day:

Work type Units per mason-day
Modular brick veneer, straight running bond 450–600
Brick with soldier courses, arches, patterns 200–350
8″ CMU, straight wall, light reinforcing 150–200
8″ CMU, heavy reinforcing and bond beams 90–130
12″ CMU 100–140
Split-face or ground-face block 100–140
Cut stone / architectural veneer 35–70

The mason is not the whole crew. A commercial crew runs one tender per two or three masons, plus a forklift operator and a working foreman. Tenders mix mortar, stock the wall, build and move the scaffold, and grout. Price only the mason and you underbid labor by roughly a third.

The U.S. Bureau of Labor Statistics reports a median annual wage of $56,600 for masonry workers as of May 2024, across about 294,300 jobs. That’s roughly $27.21 per hour. Add 40% labor burden, including payroll taxes, workers’ comp, liability, benefits, and a mason costs about $38 per hour. Construction laborers run a $46,050 median, or about $31 per hour.

Note: The $56,600 figure covers brickmasons, blockmasons, and stonemasons combined, so it may slightly understate labor costs for CMU block work, where brickmasons and blockmasons have a higher median wage. 

A crew of 3 masons and 2 tenders therefore costs about $176 per hour, or $1,408 per 8-hour day. Union scale and high-cost metros run well above this. Use your own certified payroll when you have it.

Worked Example: Pricing a 4,000 SF Reinforced 8″ CMU Wall

Here is the full arithmetic on a straight commercial wall, cells grouted at 32″ on center. On a CMU takeoff, grout and rebar always sit on their own lines, never buried in the block price. Prices below are sample supplier quotes; replace them with your own.

Quantities

Line Math Order quantity
Block 4,000 SF × 1.125 = 4,500 + 4% waste 4,680 units
Mortar 4,500 ÷ 100 × 3 bags = 135 + 20% waste 162 bags
Grout 4,000 ÷ 100 × 0.3 CY = 12 + 5% waste 12.6 CY
Joint reinforcement 4,000 × 0.75 LF 3,000 LF

Material Cost

Item Quantity Unit price Total
8x8x16 CMU 4,680 $2.60 $12,168
Mortar, 80 lb 162 $9.00 $1,458
Grout, CY 12.6 $200 $2,520
Joint reinforcement, LF 3,000 $0.55 $1,650
Material subtotal $17,796

Labor Cost

  • 4,500 block ÷ 175 per mason-day = 25.7 mason-days
  • 25.7 ÷ 3 masons = 8.6 crew days
  • 8.6 days × $1,408 per crew day = $12,109
  • Labor per square foot = $3.03

Bid Build-Up

Line Amount
Material $17,796
Labor (masons + tenders) $12,109
Forklift, scaffold, saw, mixer (9 days) $4,200
Direct cost $34,105
Overhead at 10% $3,411
Profit at 10% $3,752
Escalation at 3% $534
Bid total $41,802 (~$10.45 per SF) 

Note what happens if you drop the production rate from 175 to 140 blocks per mason-day, realistic on a wall with heavy rebar. Crew days rise to 10.7, labor climbs to $15,065, and the bid moves about $3,600. That single assumption is worth more than any material discount you’ll negotiate.

How Do You Turn the Estimate into a Final Bid?

Add markups in a fixed order, then write the scope letter. Changing the order changes the number.

Markup Typical range Applied to
Labor burden 30–55% Base wages
Small tools and consumables 2–3% Labor
General conditions Job-specific Direct cost
Overhead 8–12% Direct cost
Profit 5–15% Cost + overhead
Escalation 2–5% Material
Contingency 2–5% Total, on risky scope
Bond 1–1.5% Contract value

Escalation is not optional in this market. Associated Builders and Contractors’ analysis of BLS Producer Price Index data found construction input prices rose 2.6% in May 2026 alone and were 9.6% higher year over year. A quote you hold for 90 days without an escalation clause is a bet against that trend.

Your scope letter should state:

  • What is included, by CSI Division 04 section
  • Exclusions in plain language (no caulking, no cutting for other trades)
  • Unit prices for adds and deducts, and quote validity (usually 30 days)
  • An escalation clause tied to a published index
  • Assumptions on access, staging area, power, water and schedule

The Bottom Line

Good masonry estimating should follow the same process every time. Review the wall schedule, use the correct waste factors, apply realistic production rates, and check all possible costs. Accuracy does not come from having a better calculator. It comes from learning from your past projects.

Track what your crews actually install, update your production rates regularly, and always include the tender and support crew costs along with the mason. If you follow this process consistently for several projects, your bid prices will become more accurate and less based on guesswork.

A single-story commercial building with one or two wall types takes 4 to 8 hours by hand. Multi-story work with mixed veneer, stone and restoration scope takes 2 to 5 days. Digital takeoff software cuts measuring time roughly in half, but review, RFIs and pricing still take the same hours.

Add 5% to 10% on brick, 3% to 5% on CMU, 10% to 15% on natural stone, and 15% to 25% on mortar. Use the high end when the wall has many cuts, corners, pattern changes or difficult site access. Order short, and you pay for a second delivery plus crew standby time.

Excel works for a few bids a month if your templates are locked and formulas protected. Past roughly 8 to 10 bids a month, digital tools pay for themselves in measuring speed and fewer transcription errors. The real gain is a shared assembly library, so every estimator prices a wall the same way.

"Cari Melone is a Construction Content Writer with over 10 years of experience covering the construction industry. At Universe Estimating, she writes about cost estimating, takeoffs, and bidding strategy, helping contractors, builders, and developers navigate every stage of their projects with confidence."

Tags:

You Still Have A Question

If you cannot find answer to your question in our FAQ, you can always contact us. We will answer you shortly!

Get A Free Quote

Fill out the form below and we'll get back to you as soon as possible.

    First Name*

    Last Name*

    Email Address*

    Phone Number*

    Message*

    Get in Touch with Universe Estimating Construction Company